Computerized flat knitting machines. More are being added.
Production & qualityDALANG, DONGGUAN · CHINA
Reliable production
needs visible control.
A practical view of the factory supply relationship: the operating facts we can share today, the checks agreed for each order and the way exceptions are handled.
Approximately 3 million knitted garments produced annually.
Proposed management target, not a historical result.
Proposed target for first inspection, not a historical result.
Confirm the start/end milestones by style, quantity, materials and schedule.
Selected around the design and hand feel.
30 pieces per colour.
Annual production output reflects the company profile. Delivery and first-pass targets are proposed goals, not results from the previous 12 months.
Proposed monthly targets
Operating goals for the next 12 months.
These are proposed monthly targets. They are not historical performance results.
| Plan month | On-time completion target | First-pass product target | Plan month | On-time completion target | First-pass product target |
|---|---|---|---|---|---|
| M01 | ≥95% | ≥97% | M07 | ≥95% | ≥97% |
| M02 | ≥95% | ≥97% | M08 | ≥95% | ≥97% |
| M03 | ≥95% | ≥97% | M09 | ≥95% | ≥97% |
| M04 | ≥95% | ≥97% | M10 | ≥95% | ≥97% |
| M05 | ≥95% | ≥97% | M11 | ≥95% | ≥97% |
| M06 | ≥95% | ≥97% | M12 | ≥95% | ≥97% |
On-time rate = orders completed by their due date ÷ orders due. Product pass rate = units passing first inspection ÷ units first inspected.
Corrective-action workflow
Customer request → Factory solution → Final result
Illustrative measurement issue and proposed response. The specific order, date and inspection records still require factory verification.
Customer request
A bulk inspection found part of the chest measurement outside the customer’s permitted tolerance.
Factory solution
Knitted-panel density and the finishing process were not being controlled consistently.
The affected batch was paused, the process was adjusted, and the garments were re-inspected and reworked.
Result and prevention
The batch passed the agreed customer requirements after the corrective work.
Prevention: Add first-piece post-wash measurement approval and in-line density checks during production.
Before production startsAgree the checks
Agree the checks
before the pressure.
- Approved measurements and tolerance
- First-piece and post-wash confirmation
- Yarn, gauge, colour and hand-feel reference
- Inspection scope and delivery schedule
We will turn your requirements into a project-specific production and inspection plan.
Discuss production requirementsYour next collection starts hereLet’s make something
Let’s make something
uniquely yours.
A sketch, a sample, or simply an idea.
Tell us where you’d like to begin.